Name: Jig With Gasket Of Composite New Material Composite New Material Facade System
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Jig With Gasket Of Composite New Material Composite New Material Facade System

Facade System AOZ-v-300FACING MATERIAL:Tempered glass and stimulate 4 to 8 mm thickFIXING:Visible with clamps with gasketMAX FACING SIZES:1200x2000mm

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Facade fixing system AOZ-v-300

Jig With Gasket Of Composite New Material Composite New Material Facade System

Visible clamp fixing with gasket for composite facade panels | System AOZ-v-300

Tempered glass 4-8 mm Visible clamp fixing Max facing 1200 x 2000 mm

Product overview

The Jig With Gasket is a positioning and cushioning component within the composite new material facade system AOZ-v-300. The jig establishes consistent panel spacing and alignment during installation, while the integrated gasket isolates the panel edge from the metal clamp and distributes contact pressure. This configuration suits visible clamp fixing of tempered glass and simulated composite panels with thickness from 4 mm to 8 mm, with maximum facing sizes of 1200 x 2000 mm. The gasket material is selected for outdoor exposure, providing resistance to compression set, ultraviolet exposure, and temperature variation. The jig geometry can be adapted to different panel thicknesses and joint widths. Production is supported by in-house mold and custom tooling teams, allowing development from customer drawings or samples, with dimensional and mechanical verification carried out using the company's laboratory and advanced testing equipment.

System: AOZ-v-300

Component: jig with integrated gasket

Application: visible clamp fixing

Panel range: tempered glass and simulated composite, 4-8 mm

Max facing: 1200 x 2000 mm

Core advantages

Consistent panel alignment The jig sets a fixed relationship between panel edge and clamp position, reducing variation in joint width across the facade.

Integrated gasket protection The gasket separates the panel from the metal clamp, distributing compressive force and reducing the risk of edge chipping or stress cracking.

Adaptable to panel thickness Jig and gasket geometry can be adjusted for 4-8 mm panels and for different joint widths through custom tooling.

Custom development capability Products can be developed and produced according to customer drawings or samples, with mold and tooling teams supporting various shapes, sizes, and materials.

In-house quality verification Laboratory and advanced testing equipment are used to verify dimensional accuracy, gasket hardness, and assembly fit before delivery.

Direct self-manufactured supply All products are produced in-house, enabling direct pricing and production scheduling, with annual capacity exceeding 2,000 tons.

System and product characteristics

Facade system AOZ-v-300 Composite new material facade

Facing material Tempered glass and simulated composite panels 4 mm to 8 mm thick

Fixing method Visible clamps with gasket Jig maintains spacing

Maximum facing size 1200 x 2000 mm Per system specification

Gasket function Cushioning and load distribution Edge protection at clamp

Jig function Positioning and joint width control Consistent installation

Customization Drawings or samples accepted Shape, size, material options

Standards Products meet international standards Documentation on request

Application scenarios

01 Visible clamp fixed composite facade systems on commercial buildings

02 Tempered glass facade panels requiring cushioning at fixing points

03 Projects with large-format panels up to 1200 x 2000 mm

04 Facades where joint width consistency is a design requirement

05 Retrofit and new-build composite panel installations

06 Custom jig and gasket development for non-standard panel profiles

Installation and project notes

Confirm panel thickness before ordering Gasket compression and jig depth are matched to the 4-8 mm panel range. Panel thickness and tolerance should be confirmed at order stage.

Gasket condition check Inspect gaskets for deformation or hardening before installation. Replace damaged gaskets to maintain uniform clamping force.

Clamp torque control Apply torque within the specified range. Excessive force can over-compress the gasket and increase stress at the panel edge.

Sample verification for custom orders For first-time or non-standard profiles, drawing review and sample approval are recommended before mass production. Tooling teams can adjust jig geometry accordingly.

Frequently asked questions

What is the role of the jig in this facade system?

The jig positions the clamp relative to the panel edge and sets a consistent joint width during installation. It removes reliance on manual measurement at each fixing point, which improves alignment across the facade and reduces rework caused by uneven joints.

Why is a gasket used with visible clamps?

The gasket separates the metal clamp from the composite or glass panel surface, distributing the clamping force over a larger contact area. This reduces point loading at the panel edge and lowers the risk of chipping, cracking, or surface marking during installation and thermal movement.

Can the jig and gasket be adapted to different panel thicknesses?

Yes. The jig depth and gasket thickness can be adjusted for panels within the 4-8 mm range, and joint width can be changed through tooling modification. Products can be developed and produced according to customer drawings or samples, with the in-house mold and tooling team supporting various shapes, sizes, and material specifications.

How is product quality verified before delivery?

Dimensional accuracy, gasket hardness, and assembly fit are checked using the company's own laboratory and advanced testing equipment. All products are self-manufactured, so quality control and pricing are handled directly. Products are manufactured to comply with international standards, and annual capacity exceeds 2,000 tons to support larger project schedules.

Custom development from drawings or samples | In-house laboratory | Self-manufactured supply | International standards | 2000+ tons annual capacity