Honeycomb Pannel Fixing System Manufacturers

Jiangsu Aozheng Metal Products Co., Ltd. is a China-based manufacturer and supplier of complete honeycomb panel fixing systems. From our 32,000 m² factory, we produce aluminum ear brackets, adjustable support brackets, precast nuts, and full dry-hang cladding assemblies that secure honeycomb panels to building facades, interior walls, and lightweight stone composite applications. Our range is designed for projects that demand dimensional precision, corrosion resistance, and reliable load transfer in both new construction and retrofit cladding.

We combine automated cutting, stamping, CNC machining, and laser processing with strict in-house quality control to deliver brackets that meet the geometric and strength requirements of modern curtain wall engineering. As a direct Honeycomb Pannel Fixing System manufacturer, we support OEM/ODM customization and provide engineering guidance from sample stage through container loading.

Our Honeycomb Panel Fixing Range

As a Honeycomb Pannel Fixing System Manufacturers, we match product configuration to the application, operating limits, interfaces and acceptance criteria defined for each project.

We supply the complete set of mechanical components used in honeycomb panel dry-hang systems. Each product type is matched to a specific function in the cladding assembly, from panel edge support to concealed anchoring.

System Configurations

Depending on panel type and structural requirements, we supply two primary fixing approaches:

• Edge Fixing with Ear Brackets – Suitable for aluminum honeycomb panels with aluminum or polymer honeycomb core. The ear bracket engages a slot or is bolted to an embedded insert at the panel edge, allowing each panel to be independently removed.
• Face Fixing with Precast Nuts – Used for lightweight stone honeycomb panels where the stone face is bonded to an aluminum honeycomb core. Precast nuts are embedded in the core during panel production, providing a threaded point for concealed bolting from the rear.

Application Fit and Engineering Considerations

Honeycomb panels are specified for their high strength-to-weight ratio, flatness, and design flexibility. The fixing system must preserve these benefits while accommodating thermal movement, wind load, and building settlement. Our brackets are engineered to allow three-dimensional adjustment during installation, reducing the need for precise substructure alignment.

We support the following application areas:

• Building Facades – Exterior cladding for commercial, institutional, and residential buildings, including high-rise curtain wall infill.
• Interior Walls and Ceilings – Lightweight partitions, feature walls, and acoustic panels where ease of installation and demountability are valued.
• Transportation and Industrial – Panel systems for vehicle interiors, clean rooms, and modular enclosures that require non-progressive fixing.

Material and Specification Considerations

We manufacture fixing components from aluminum alloy 6063-T5 or 6061-T6 for brackets and profiles, and from stainless steel or zinc-plated carbon steel for precast nuts and fasteners. The choice depends on the panel core material, environmental exposure, and required load capacity. For coastal or chemically aggressive environments, we recommend stainless steel fasteners and anodized or powder-coated aluminum brackets.

Critical specifications we address in every design:

• Bracket thickness and profile geometry to match the panel edge depth and load requirement.
• Slot length and adjustment range for on-site alignment.
• Thread size and depth of precast nuts to ensure adequate pull-out resistance.
• Material grade and surface finish for corrosion resistance and aesthetic compatibility.

Quality Assurance and Testing

As a professional factory, we implement standardized production and inspection procedures. Our in-house laboratory is equipped with a spectrometer, tensile tester, and surface testing instruments to verify chemical composition, mechanical properties, and coating quality. Each production batch undergoes dimensional checks, and we perform 99.99% inspection on finished parts before packing, according to customer requirements and international standards.

We hold ISO9001 certification and have passed third-party audits including BV, SGS, and TUV. Our quality system covers incoming raw material verification, in-process inspection, and final random sampling. For projects that require material certificates or test reports, we provide them as part of the documentation package.

Customization and OEM Support

Most honeycomb panel fixing systems are project-specific. We regularly produce custom brackets based on architectural drawings, panel dimensions, and structural calculations. Our in-house tooling team can develop new dies and fixtures to produce non-standard shapes, sizes, and materials.

We offer the following customization services:

• Custom bracket geometry and hole patterns to match your panel edge design.
• Special materials and surface treatments, including anodizing, powder coating, and hot-dip galvanizing.
• Precast nuts with custom thread sizes, lengths, and embedding flanges.
• Complete system kits with matched bolts, washers, and adjustment shims.

Installation and Maintenance

Our dry-hang systems are designed for straightforward mechanical installation. Brackets are first anchored to the building substructure (steel or concrete) using appropriate bolts or cast-in channels. Panels are then hung on the brackets and adjusted to achieve the desired plane and joint width. The system allows individual panel replacement without disturbing adjacent panels, which simplifies maintenance and repair.

We provide installation drawings and technical guidance with each supply. For complex facades, our engineers can review the proposed bracket layout and recommend spacing and fixing details. We also offer training materials for installation crews to ensure correct handling of the components.

Information We Use to Configure Your Solution

To prepare an accurate quotation and engineering proposal, we need the following project information:

• Panel type and dimensions (aluminum honeycomb, stone honeycomb, etc.)
• Panel core thickness and face sheet material
• Substructure type (steel tube, aluminum profile, concrete wall)
• Required load capacity or wind load data
• Architectural drawings or installation details
• Environmental conditions (coastal, industrial, etc.)
• Quantity and delivery destination

With this data, we can recommend the appropriate bracket series, material grade, and surface finish, and provide samples for testing before mass production.

FAQs

What is the difference between an ear bracket and a support bracket?

An ear bracket is a small aluminum piece that attaches to the panel edge and hooks onto a support bracket or rail. It provides the hanging point for the panel. A support bracket is the main structural bracket that is fixed to the building and carries the panel load. In our systems, they work together to allow vertical and horizontal adjustment.

Can you provide brackets for lightweight stone honeycomb panels?

Yes. For stone honeycomb panels, we supply precast nuts that are embedded into the panel core during lamination. These nuts provide a threaded insert for bolting the panel to the support bracket from the rear, creating a concealed fixing that does not penetrate the stone face.

Do you offer custom sizes and materials?

We specialize in OEM/ODM customization. We can produce brackets in various aluminum alloys, stainless steel, and carbon steel, with custom dimensions and surface finishes. Send us your drawings or samples, and our engineering team will develop a production solution.

How do you ensure the quality of the fixing system?

We have a comprehensive quality control system. Every batch is tested for material composition and mechanical properties using our in-house spectrometer and tensile tester. Dimensional accuracy is checked with precision instruments, and we perform final inspection on all parts before packing. We can provide test reports and material certificates upon request.

What is the typical lead time for a custom order?

Lead time depends on the complexity and quantity. For standard components, we usually ship within 2-3 weeks after deposit. Custom products may require additional time for tooling and sampling. We will provide a clear production schedule with your quotation.